Operating Principle and Technical Parameters of the Tile - making System
The JTM - 30 tile - making equipment is the latest large - scale machinery in China for producing colored roofing tiles. Its production raw materials are concrete mortar made by uniformly mixing aggregates, cement, and an appropriate amount of water (clean tap water). The mortar is formed on pre - formed tile molds. The tile molds are fed through a heavy - duty chain drive device, carried by a pushing slide, and then input into the main forming machine. The machine and the extrusion head are driven back and forth in a rectangular shape by an 11 - kilowatt and a 4 - kilowatt electric device respectively. After the tiles are formed, they are cut into a certain length by an automatic cutting blade to become single - piece cement tiles. All control systems are PLC - controlled. The production capacity of the JTM - 30 tile - making machine is 30 pieces per minute, and the annual output in a single shift can reach 3 million pieces. The power requirement is 50 kilowatts, the working voltage is 380V, the compressed air is 0.7 - 0.8Mpa, and the main machine is installed on a concrete base frame.

Color Spraying Machine
This machine is made of special steel and is used to spray colored slurry on the surface of newly pressed wet tiles. It is driven by a motor - driven pulley device to drive a cylindrical brush to work. When the pressed wet tiles and tile molds are sent under the coloring machine, the colored slurry is evenly sprayed on the surface of the wet tiles by the circular brush to form colored tiles.

Glazing Machine
This machine consists of a power capacitor, a heating system, and a spray head, and is an independent unit. The spray head can adjust the dosage. Acrylic acid is pressed into the heating system and then to the spray head through a pressure vessel. In addition, a collection tank is equipped to collect the excess acrylic acid for reuse.

Double - sided Blade Demoulding Machine
This machine is made of special steel and has eight blades that have been specially quenched and are driven by a 0.25 - kilowatt motor. It is an independent and solid - structured machine. It is placed at the input system and is used to separate the tile mold from the cured cement tile mold body for further production. The demoulding blades should have a certain levelness and height. The operation of the demoulding machine is fully automatic and is started and stopped by a PLC program controller.

Mold - reversing Machine
After the tiles and tile molds pass through the demoulding machine, the tile molds enter the mold - reversing machine through the conveying system and are automatically demolded by electrical control. When the cutting knife of the tile - making machine works, the electrical valve must release one tile mold.

Oil - spraying Device
After the tile molds come out of the mold - reversing machine, they are input into the oil - spraying device. A release agent is used to coat the surface of the tile molds, making it easier to separate the tiles during demoulding. The release agent is sprayed by a refined spray head, and the coating amount can be adjusted. The oil - spraying time interval is exactly in line with the operation of the input transmission system.

Shelf (The drawing is provided by our company, and the buyer manufactures it by themselves)
The shelf is made of square steel and angle iron and is painted with protective paint on the surface. The tile rack is made according to the specifications of the tiles. Generally, it is divided into seven grids horizontally and is made according to the height of the curing room vertically. It is usually transported by a forklift (3 - ton) or similar transportation tools.

Spare Parts
They are mainly some easily - worn parts, such as large and small extrusion plates, extrusion rollers, wear strips, cutting blades, demoulding blades, etc.

Factory Logistics Support Equipment
a. Production hand tools
b. Forklift
c. Air compressor
d. Mixer
e. Supporting tile racks
f. Cleaning water gun, etc.

Consumable Raw Materials
Special sand, cement (425#), iron oxide pigment, acrylic resin, packaging tools, etc.

Installation and After - sales Service
Hangzhou Jingzheng Electromechanical Technology Co., Ltd. provides customers with free technical formulas and installation guidance until the equipment is handed over to the customers. The company believes that the normal operation of the equipment is only the beginning, not the end, of the long - term business relationship with customers. Our company promises and has achieved providing customers with the required spare parts and permanent technical services at any time.